H-Type Automatic Broiler Battery Cage System for Meat Chicken Farms
High-Density Commercial Broiler Housing & Automated Broiler Harvesting Turnkey Solutions
Core Benefits of H-Type Automated Broiler Cage Systems
- Maximized Land Utilization: Multi-tier vertical stacking (3 to 4 tiers) increases meat chicken capacity by up to 200%–300% per square meter compared to traditional floor-raising systems.
- Effortless Automatic Harvesting: Integrated flexible PP manure/harvesting belts allow broilers to be transported directly out of the shed during market weight batch out, reducing catching labor by over 80%.
- Superior Breast & Leg Protection: High-density soft plastic floor mats installed over cage wire mesh prevent breast blisters, skin injuries, and footpad dermatitis, ensuring premium grade carcass quality.
- Rapid Growth & High FCR: Clean, low-ammonia cage environment combined with automated climate control accelerates weight gain and improves Feed Conversion Ratio (FCR).
Integrated Automatic Systems for Commercial Broiler Farms
1. Heavy-Duty Broiler Cage Structure & Soft Flooring
- Rigid Frame Engineering: Sturdy vertical H-frame construction made of heavy-gauge Q235 steel for maximum structural stability.
- Anti-Corrosion Surface: 100% Hot-Dip Galvanizing (275g/m² zinc coating) ensures a long service life of 15–20 years in high-humidity sheds.
- Removable Plastic Mat Mesh: Flexible virgin plastic mesh mats protect young chicks' feet and eliminate breast lesions while letting droppings fall through effortlessly.
2. Automatic Trolley Feeding System
- Uniform Rationing: Motorized feeding cars deliver adjustable, evenly distributed feed across all levels to promote uniform flock growth.
- Specialized Broiler Feed Troughs: Anti-waste feed trough design with smooth, bird-safe edges reduces feed spillage and ensures easy access for growing birds.
3. Automatic Broiler Harvesting & Manure Removal System
- Dual-Purpose PP Belts: High-tensile Polypropylene belts beneath each tier clean manure daily and double as bird-conveying belts during harvest time.
- Automated Batch Out: Broilers automatically travel on belts to the cross-conveyor at the end of the house, dramatically reducing manual catching stress and bird bruising.
4. Automated Height-Adjustable Nipple Drinking Line
- 360° Stainless Steel Nipples: Leak-proof nipple drinkers with drip cups provide continuous fresh water for chicks and mature broilers.
- Winch-Adjustable Height: Drinking lines can be easily adjusted vertically as broilers grow from day-old chicks to market weight.
Broiler System Technical Specifications
| Parameter / Technical Feature | Specification Details |
|---|---|
| Product Category | Fully Automatic H-Type Broiler Battery Cage System |
| Tier Configurations | 3 Tiers, 4 Tiers (Customized according to shed height) |
| Cell Dimension (L×W×H) | 1950 mm × 1000 mm × 400 mm (Large space for commercial broilers) |
| Capacity Per Cell | 25 to 40 Broilers / Cell (Depending on target market weight) |
| Mesh Coating & Finish | 100% Hot-Dip Galvanized (275g/m² Zinc Coating) + Soft Plastic Mats |
| Harvesting Method | Automated PP Belt Conveyance out of shed or Manual Pull-out Bottom Grid |
| Design Lifespan | 15 – 20 Years |
| Recommended Application | Commercial Meat Chicken Operations (10,000 to 150,000+ birds/batch) |
Comprehensive After-Sales Support & Overseas Engineering
At Henan Silver Star Poultry Equipment Co., Ltd., we support your broiler project from initial shed layout planning through to successful flock harvesting.
- On-Site Overseas Installation Guidance: Experienced installation engineers are dispatched to manage site erection, line leveling, and electrical system setup.
- 15-Year Structural Frame Warranty: Hot-dip galvanized cage structures are covered by a 15-year anti-corrosion guarantee.
- 24/7 Rapid Response & Spare Parts Supply: Dedicated customer backup via WhatsApp and Email within 2 hours with international dispatch for spare parts.
- Operational & Farm Management Training: On-site training for your staff covering feeding calibration, winching adjustments, and automatic harvesting procedures.
Client Success Stories & Field Feedback
"We converted our 60,000 broiler house in East Java to Silver Star's 4-tier H-type cage system. The automatic belt harvesting system saved us immense catching labor and completely eliminated wing fractures and breast bruising during batch out."
— Mr. Bambang S. | General Manager, Commercial Broiler Project (Indonesia)
"The soft plastic mesh mats in Silver Star's broiler cages made a huge difference in carcass grade. Our slaughterhouse rejection rate dropped to nearly zero, and FCR improved significantly due to the clean house environment."
— Dr. Ahmed K. | Operations Lead, Integrated Poultry Co. (Egypt)
Frequently Asked Questions (FAQ)
Q1: How do you harvest broilers from H-type cage systems?
A: Our H-type broiler cage system features automatic harvesting capability. At market age, the bottom plastic mesh grid is removed/opened, allowing broilers to land gently onto the PP conveyor belt beneath. The belt then carries the birds directly to the end of the shed for crating.
Q2: How does cage raising prevent breast blisters and leg problems in meat chickens?
A: We install flexible, smooth virgin plastic mesh mats on top of the steel floor wire. This provides a soft cushion for heavy meat chickens, eliminating skin abrasion, breast blisters, and footpad dermatitis.
Q3: Do you provide customized broiler shed CAD design plans?
A: Yes! We offer 100% free 2D and 3D CAD farm layout drawings tailored to your land size, target batch output, and local ventilation/climate requirements.
Q4: What is the manufacturing lead time for a broiler cage order?
A: Standard lead time is 20 to 30 days following deposit confirmation, depending on total project scale and customization requirements.
Direct Factory Engineering Advantage
"Henan Silver Star Poultry Equipment Co., Ltd. delivers end-to-end commercial poultry solutions for expanding farms across Africa, Southeast Asia, and the Middle East."
- Custom Structural CAD Layouts: Tailored engineering plans configured to your farm size, local weather conditions, and ventilation goals.
- Direct Factory Supply: ISO 9001-certified manufacturing ensuring stringent quality assurance and direct manufacturer pricing.
